AI-Powered Equipment Diagnostics

Your best technician
never retires.

Maintenance diagnostic software that captures institutional knowledge, guides equipment troubleshooting, and generates reports — even without connectivity. Every diagnosis makes the system smarter for your entire fleet.

⚡ Offline-First🛡️ Safety Rated🧠 AI on the Edge
DIAGNOSTIC SESSION — ACTIVE
Centrifugal Pump — Station 14
Bearing Failure82%
Shaft Misalignment11%
Cavitation5%
Next: Measure bearing housing temp with IR thermometer
The Problem

The workforce is leaving.
The knowledge is going with them.

Decades of equipment-specific troubleshooting experience walks out the door with every retirement. New hires face a steep learning curve — and your equipment can't wait.

50%

of utility workforce eligible to retire within the decade

3×

longer diagnosis time for junior technicians

$0

recovered from undocumented tribal knowledge
👤
Knowledge Gap
Experienced techs retire. Their pattern recognition and institutional knowledge goes with them.
📈
Trial & Error
Without guidance, diagnosis is slow. Equipment downtime extends. Truck rolls multiply.
📋
Documentation Burden
Regulatory requirements demand thorough records. Field capture is cumbersome.
📡
No Connectivity
Many sites lack reliable internet. Cloud tools fail when you need them most.
How It Works

From symptom to solution
in minutes, not hours.

FaultGuard transforms equipment diagnosis from an experience-dependent art into a guided, systematic process.

01

Report Symptoms

Select equipment type. Describe what you see, hear, or measure.
02

AI Ranks Causes

Bayesian engine weighs observations against known failure modes in real-time.
03

Guided Discovery

System recommends the next check that provides maximum information gain.
04

Fix & Report

Step-by-step repair guidance from manuals. Auto-generated compliance reports.
Learn how FaultGuard diagnoses problems →
LIVE DIAGNOSTIC SESSION
Centrifugal Pump — Station 14
• ACTIVE
Reported Symptoms
Excessive vibration High temperature Grinding noise
Probable Causes
Bearing Failure82%
HIGH
Shaft Misalignment11%
MED
Cavitation5%
LOW
Next Step: Measure bearing housing temperature with IR thermometer. If temp > 180°F, shut down immediately.
Built For Your Team

Two roles. One system.

For Field Technicians

Your Expert In Your Pocket

Get to root cause faster with guided diagnostics. No more guessing, no more waiting for the senior tech to call back.

✓ Symptom-based troubleshooting with ranked causes
✓ Step-by-step repair guidance from manuals & SOPs
✓ Safety danger tags before you touch anything
✓ Auto-generated reports — no clipboard paperwork
✓ Works fully offline at remote sites
For Supervisors & Managers

Fleet Intelligence, Finally

See what's happening across all sites. Make data-driven decisions about maintenance, training, and asset lifecycle.

✓ Fleet-wide diagnostic history and trends
✓ Asset health at a glance
✓ Compliance-ready documentation and audit trails
✓ Knowledge preserved as your team transitions
✓ Models that learn from your org's experience
Capabilities

Predictive maintenance software
that learns from every diagnosis.

Purpose-built for field equipment maintenance. Not another generic CMMS with an AI sticker on it.

🔬 Bayesian Diagnostics
Symptom-driven inference engine ranks probable causes. Transparent, editable CSV models.
🧠 AI Chat + RAG
Ask questions in natural language. Answers grounded in your manuals with citations.
🛡️ Danger Tag System
Industry-first safety ratings. Assess risks, skill requirements, and hazards before any fix.
📄 Auto Reports
Standardized PDF reports with diagnosis, safety info, and recommendations via email.
🗄️ Asset History
Full maintenance history, PM tracking, QR/NFC tag support, document linking.
📡 Fleet Learning
Diagnostic outcomes feed back into models. Every session makes the system smarter.
🗺️ Offline Mapping
Pre-cached map tiles showing asset locations, PM status, and proximity alerts.
🔧 PM Scheduling
Calendar-based scheduling, checklists, rounds workflow, compliance tracking.
💬 Knowledge Preservation
Living knowledge base that captures diagnostic outcomes and survives staff turnover.
⏱️ Per-Asset Models
Bayesian models per asset with weights influenced by recent history and time decay.
📶 Offline-First
All AI runs locally. Core works without connectivity. Syncs when back online.
See full feature breakdown →
Why FaultGuard

Not another CMMS.
A diagnostic engine.

Existing tools manage work orders. FaultGuard tells your technicians what's actually wrong.

CapabilityFaultGuardMaintainXEnterprise CMMSMobile CMMSPaper-Based
Offline Operation✓ Full— Partial×— Partial✓
AI Diagnostics✓ Bayesian××××
Equipment Models✓ Per-Asset×××— Tribal
RAG over Manuals✓ Cited— Basic— Storage××
Fleet Learning✓ Active××××
Safety Ratings✓ Danger Tags×— General×— Some SOPs
PM Scheduling✓✓✓✓— Manual
Setup Cost$$$$$$$$Free*
View detailed comparison →
See It In Action

See FaultGuard In Action

What They're Saying

Trusted by the people
who do the work.

"This is exactly what we've been needing. Our junior guys struggle without the senior tech on site — this fills that gap."

FT
Field Technician
Municipal Water Utility

"The automated reports alone would save us hours every week. Add the diagnostic engine and it's a no-brainer."

MS
Maintenance Supervisor
Private Contractor

"We lose someone every year to retirement. Their knowledge just vanishes. A system that captures that? Sign us up."

OM
Operations Manager
Regional Water Authority
50+
Teams on Waitlist
12
Industry Segments
4
Active Pilots
Get Early Access

Join the Waitlist

We're onboarding early partners for private pilots. Get on the list to be first in line — and help shape the product.

✓ No credit card required✓ Early partner pricing✓ Shape the roadmap

The FaultGuard Dispatch

Monthly insights on field maintenance, AI in industrial operations, and product updates.

Pricing

Simple, Affordable SaaS Pricing

Per-user monthly or annual plans. No enterprise licenses. No surprise fees.

Talk to Us About Pricing →